Glunt Industries has a repair facility designed exclusively for chock rebuilding of backup and work roll chocks. Our chock service is available for chock fabrication of any size. Our chock services feature high-quality workmanship and our meticulous attention to detail are truly unparalleled across the entire industry and worldwide.
· Fabrication and repair of steel mill equipment: continuous casters, basic oxygen furnaces (BOFs), blast furnaces (BFs), coke plants, lifting devices, and rolling mills · Key account USS ETW – price per ton agreement for complete mold and segment maintenance services · Large field service crew, rail access, and 300-ton lifting capacities
The leading edge in rolling mill refurbishment. Leussink Engineering is the leading Australian provider of sales, support, on-site machining, mill stand refurbishment, chock verification and precision flat bearings installation for steel rolling mills. When it comes to refurbishing rolling mill stands, we have confidence in our ability to ...
Chocks for rolling mill application are small in capacity so the overall size of chock is very small and components are ... is possible but major welding repair is not possible to these cast iron Roll Chocks because the major welding repair, large amount of welding material is required. Roll Chocks can also be made of steel casting but in this ...
Repair / Rebuild D&R understands that when a machine breaks down or a part needs repairing, time is of the essence. To keep your business running smoothly, your company needs your machining needs handled quickly and efficiently.
United Gear Works roll reconditioning and repair services can include the removal of seized chocks and bearings, and more importantly, the weld repair of the roll journals. United Gear Works uses only the highest quality vacuum degassed clean steel, properly forged to meet the strictest ultrasonic testing standards in the roll industry.
Danieli Service chock reconditioning for flat product rolling mills The most cost-effective solution for work roll and back-up roll maintenance of hot and cold mills. Maintaining rolling mills is difficult, costly, and time-consuming, but the alternative may be …
Continuous impact load results in permanent deformation of related fitting and mounting surfaces of the rolling mill, meanwhile, it is further deteriorated due to corrosion of the material, which results in inaccurate positioning of the working roll and the backup roll and excessive movement of the roll bearing chock in the rolling mill stand ...
Xtek's roll reconditioning and repair services can include the removal of seized chocks and bearings, and more importantly, the weld repair of the roll journals. Slinger rings can be the Achilles heel of very expensive backup rolls. Slinger ring damage can be extensive enough to render a backup roll unusable.
Sling beam handling a bare mill roll Sling Beams Sling beams are the simplest solution to handle mill rolls. They allow a great deal of flexibility, allowing handling of a large variety rolls or roll and chock assembly configurations to be handled with a single unit.
Thermal Spray For Repairing Rolling Mill Chocks In The Nature Of Heat-Resistant Coatings For Industrial Applications Where Elevated Temperatures Occur: GS0371: Repair Or Maintenance Of Rolling Mill Chocks: PM0001: Roll Guard
A mill audit involves investigating the state of the main mill components, the housing and the chock fleet The housings on a rolling mill keep the rollsets in place and control the rolled geometries, while the chocks directly keep the rolls in place Chocks are critical because the middle axis of every chock is the base of the overall
Our specialized knowledge and equipment allows us to inspect, grind, and perform all repairs on rolling mill and strip processing rolls, chock and journal repair. We are specialists in mill-related services, including rebuild, retrofit, and reconditioning of ANDRITZ Metals USA equipment or equipment of ANY other manufacture.
KELK Strain Extensometers. Extensometers are simple, economical sensors attached to rolling mill housings to measure the strain in the housing posts resulting from roll force. Roll force can be derived from these measurements, but due to outside influences, these calculated results can never be as accurate as direct load cell force measurement.
Rolling Mill Roll & Chocks This rolling mill roll and chocks (bearing housing) assembly was shipped to our plant for disassembly and inspection prior to providing a rebuild quotation. Our customer achieved significant savings by allowing us to re-furbish the assembly rather than purchasing all new replacement parts.
The accuracy of this repair is critical to the operation of the chocks during steel mill rolling operations. As the chocks house large bearings and back up rolls, it is essential they are square and in line to the mill housing. Minor discrepancies in tolerancing would cause major problems in the mill and severely effect rolling operations.
rolling process. Traditionally this bearing is mounted on the operator side of the mill. For optimal control of the axial movement of the bearing and . chocks, thrust bearings may . be fitted to both ends of the roll. Chock-spreader bars, their locating pods, and the associated maintenance of these items are eliminated.
Metals Industry. Since 1966. For more than 50 years, Glunt Industries has been serving North America's top steel and aluminum mills, among other large-equipment sectors, as the most complete and large-scale fabrication and machining center. Our experienced team, a wide range of services — including in-house annealing, finishing, testing and ...
CORTS® has in-depth knowledge and experience with the milling and refurbishment of reference and mounting surfaces of mill housings and chocks based on over 90 years of customer care for precision linear bearings around the world. This refurbishment concept is the only way to control the gap between housing and chocks for years to come.
Whenever molds, dies, or rolling mill chocks need repairs, they require cleaning before disassembly and inspection. Typically, used molds, dies, and rolling mill chocks are covered with grease, mold release agents, and general shop soils. Heavy soil loads make it very difficult to disassemble and inspect these components.
Fig 2 Typical 4-high stands showing various details. Pre-stressed mill stand – In a conventional rolling mill, the roller separating force which arises when the work piece bar is passed through the rolls is transferred through the backup rolls and their bearings to the mill house. In a pre-stressed mill stand, the two backup rolls are connected to each other by an …
Rolling mill chock is one of the important parts of rolling mill which directly bears the working rolls or backup rolls load. The rolling force is transferred to the chock through the bearing, so whether the roll chock structure of the rolling mill is reasonable and whether the accuracy meets the requirements will have an important influence on ...
BEARING_ CHOCKS : Jai Bharat Castings are front runner in Bearing Chocks for the steel re-rolling mills, roller flour mills and other various milling industries, bearing chock is the one of the most important part of modern rolling mills and they have the main influence on the tools of every rolling mill, bearing chocks are installed in between window of rolling mill stands …
Danieli Service chock reconditioning for flat product rolling mills The most cost-effective solution for work roll and back-up roll maintenance of hot and cold mills. Maintaining rolling mills is difficult, costly, and time-consuming, but the alternative may be even worse for the mill operators.
Chocks for rolling mill application are small in capacity so the overall size of chock is very small and com ponents are critical from manufacturing point of view.
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Our precision engineered range is used for numerous applications in steel rolling mill plants. Our range of precision engineered products consists of industrial flywheels, gear couplings, stainless steel rolls, roller guide boxes, twisted pipes, pinch rolls, gear boxes, mill stands, shearing machines, rotary shearing machines and reheating ...
n Chock and roll repair overview n Bearing damage analysis n Roll and chock refurbishment n Bearing inspection and repair Day 3 n TQO maintenance practices n Lubrication n TQO measurement (hands on) n Technology overview in support of rolling mill bearings *Agenda subject to change Timken rolling mill industry training is held in
Top roll chock is constrained at the top of the rolling mill by the screw down mechanism. Roll chocks are made either by castings or forgings. In case of cast iron roll chock, only minor welding repair is possible. The material used for the manufacture of roll chocks is either gray cast iron or steel.
A rolling mill stand has upper and lower work rolls supported in chocks which include liner plates on their side faces for bearing against the side faces of the mill stand housing, with the side faces of the chocks being shaped so that the liner plates on both the upper and lower work roll chocks extend both above and below the pass line defined by the work rolls.