This process usually depends on the experience of operators, which directly affects the processing efficiency and intelligent control level. Aiming to optimize these grinding-process parameters, we propose a grey target decision-making method based on the uniform effect measure to realize the intelligent optimization of process parameters.
The parameters to control in order to ensure a process under control are: dimensions and geometry of the part, deviations from the process, the tool wear, speed of cut, time's cycle, etc. Ensuring ...
A.1 Batch grinding tests on single ball sizes 82 A.1.1 Particle size distributions obtained using 30.6 mm balls 82 A.1.2 Particle size distributions obtained using 38.8 mm balls 83 A.1.3 Particle size distributions obtained using 49.2 mm balls 86 A.2 Batch grinding tests on …
Kidston's orebody consists of 44.2 million tonnes graded at 1.79 g/t gold and 2.22 g/t silver. Production commenced in January, 1985, and despite a number of control, mechanical and electrical problems, each month has seen a steady improvement in plant performance to a current level of over ninety percent rated capacity. Process Plant Description
The abrasive machining grinding process is mostly used to attain the closer tolerances with better surface finish. In this work the AISI H11 hot work steel was used to investigate the role of different working environments (dry, wet cooling and compressed gas) and process parameters ( feed rate, depth of cut and wheel speed) on surface roughness.
Adaptive control measures and controls these variables during grinding to optimize the process. The goal is to maximize material removal rates while maintaining the surface finish and avoiding workpiece burn, which occurs if the workpiece reaches a critical temperature in the grinding zone.
Adjusting the grinding parameters can be the easiest and fastest solution to improve a part's surface finish. Here are the key parameters and recommended actions to do it successfully. Creepfeed/surface grinding: Increase wheel speed. This is a good starting point. However, be sure the wheel is rated to run at the new speed.
Production grinding automates the grinding process to produce high-quality parts at an affordable cost. Many variables contribute to a successful grinding process, including grinding media selection (i.e., the type of abrasive, shape and size), grinding forces, wheel and work rotational speeds, depth of cut and infeed rates.
W. Brian Rowe, in Principles of Modern Grinding Technology, 2009. Intelligent Control. Intelligent control is where the CNC can change an input process control parameter it has been given to improve process operation. An example of intelligent control is where the feed position for final size is changed in response to a sensor measurement such as a diameter gauge.
N.B in each of the above units (1-8), cyclones, bag filters, are used to control dust emission to the environment to keep the emission level below 30mg/Nm3. B. Process Control The above unit operations and processes are controlled in a central control room (CCR) by well experienced cement technologists and Engineers with the help of
Objective of grinding process is to generate high quality surface finish on work piece. There are many parameters which influence on the work piece roughness. Work piece material and characteristics, grinding wheel specification, grinding conditions and dressing conditions influence on the surface quality of the work piece. Selection of grinding wheel is …
One or more sensors are disposed in the holes for monitoring parameters during a pre-back-grinding (PBG) process. A control box converts a set of signals received from the sensors. A computer-implemented process control tool receives the converted set of signals from the control box and determines whether the PBG process will continue.
Parameters Optimization and Surface Quality Analysis on High-Precision Spherical Grinding,TG580.6; The Process Monitoring and Control on High Hardness Spherical Precision Grinding,TG580.6; Grinding Wheel Wear and Grinding Force in Cup-Wheel Spherical Grinding Process,TG580.6; Sealing Pressure Analysis of Float Ball-Valve Based on FEA,TH134
Grinding process control balances these three interactions to achieve the desired parameters. These interactions feed into three major commercial grinding processes: rough grinding, precision grinding and ultra-precision grinding. Rough grinding maximizes the metal removed at the cost of surface finish.
The non-linear optimum grinding control parameters have been obtained through computer simulation, and the actual grinding process had been …
The principle objective for controlling grinding mill operation is to produce a product having an acceptable and constant size distribution at optimum cost. To achieve this objective an attempt is made to stabilize the operation by principally controlling the process variables. The main disturbances in a grinding circuit are: 1.
CiteSeerX - Document Details (Isaac Councill, Lee Giles, Pradeep Teregowda): In grinding process, Surface quality and metal removal rate are the two important performance characteristics to be consider. In this paper, Taguchi L9 orthogonal array optimization method has been used to determine the optimum machining parameters in Surface grinding process …
A grinding machine, and method and apparatus for controlling a grinding process . European Patent EP0356663 . Kind Code: B1 . Abstract: Abstract of EP0356663 A load cell is used as a normal force transducer for monitoring the interface contact force between a superabrasive grinding wheel and a workpiece. ... Analog or digital parameters can be ...
Automated grinding, sanding and polishing instead of costly manual work processes - the Active Orbital Kit 601 is the perfect tool for surface treatment of large surfaces like railway cars, busses, planes or ship bodies. The integrated complete solution automates the industrial sanding process with individual control of all process parameters.
Surface quality and metal removal rate are the two important performance characteristics to be considered in the grinding process. The main purpose of this work is …
8-3 Centrifugal force outward Fc mp& 2 Dm 2 (8.1) & is the angular velocity, mp is the mass of any particle (media or charge) in the mill and Dm is the diameter of the mill inside the liners. Gravitational force Fg mpg (8.2) The particle will remain …
Coolant is used in centerless grinding to not only keep the grinding wheel cool, but also remove heat from the zone where the workpiece contacts the grinding wheel. Centerless grinding requires the use of correctly pressurized coolant to overcome the air barrier created between the grinding wheel and workpiece during the grinding process.
Therefore, it is a great challenge to control the quality precisely during the whole grinding procedure. Focusing on this problem, an adaptive parameters adjustment and planning method for robotic belt grinding using the modified quality model is …
whether the process can be performed in-house or if a tolling service is a better option. The required product size is an important grinding cost factor, especially for fine-size grinding. You should evaluate particles in several size ranges to determine the effect of size on product quality. In general, the grinding cost increases
The centerless process is commonly used for high volume production, and it's also easily used for low volume production because the machine setups are fairly simple. In thrufeed centerless OD grinding the …
During the grinding process the workpiece material undergoes localized deformation, with this deformed material being displaced later. ... Controlling plowing in the finish pass, however, can result in a finer surface finish as the wheel glazes over the workpiece material. ... Ensure that grinding parameters are optimized for the process. Don ...
The centerless process is commonly used for high volume production, and it's also easily used for low volume production because the machine setups are fairly simple. In thrufeed centerless OD grinding the workpiece passes between two wheels, a grinding wheel and a regulating wheel (as illustrated in the diagram, right).
We applied combined response surface methodology (RSM) and Taguchi methodology (TM) to determine optimum parameters for minimum surface roughness (Ra) and vibration (Vb) in external cylindrical grinding. First, an experiment was conducted in a CNC cylindrical grinding machine. The TM using L 27 orthogonal array was applied to the design of …
Grinding is a nishing process used to improve surface nish, abrade hard materials, and tighten the tolerance on at and. cylindrical surfaces by removing a small …
Watching important parameters allows you to improve profitability by making necessary changes. Before getting into the four categories that influence grinding efficiency, it's important to know how the grinding process works. When you're using a grinding machine, three interactions are happening at the same time: cutting, plowing and sliding.